Indicative conversions, not bank transaction rates.

Before searching for an ideal support setting, identify the surfaces to preserve and the removal path. Supports that generate successfully in a slicer may still be trapped inside a cavity. First ask what needs supporting and how the support will be removed.

Define the intended result

Identify visible surfaces, functional dimensions and areas that will become inaccessible after printing. Keep a screenshot of the initial orientation. Avoid comparing a different orientation, material and profile at the same time: you will not know which change explains the outcome.

PrusaSlicer documentation distinguishes supports everywhere, supports from the build plate and enforced or blocked areas. It describes support interfaces and contact Z distance as separate settings. These features support planning; they do not guarantee a surface finish.

Inspect the preview in five passes

  1. Check the first layer: do the part and support bases start where intended?
  2. Inspect layers where overhangs first appear.
  3. Locate every support/part interface, especially under functional surfaces.
  4. Examine narrow passages and consider real removal using permitted methods.
  5. Compare material/time summaries with an unsupported version where that comparison makes geometric sense.
Question Preparation Reason to stop
Support in a cavity? Check removal access Trapped support with no planned method
Supported functional face? Record required finishing and inspection Unevaluated tolerance conflict
Unsupported region? Examine the relevant layers Unexplained start in mid-air
New orientation? Repeat the complete inspection Reliance on an outdated preview

Separate interface settings from the main support

Changing several parameters at once makes comparison difficult. Keep the initial project and duplicate it for a targeted change. Record the parameter name, unit and surface you hope to improve. A distance in millimetres is not read like a percentage.

No universal contact distance is recommended. Consider the material, profile and geometry. The FDM settings guide explains the wider context.

Estimate cost without confusing model and consumption

Use the post-slicing mass, including supports, in the cost calculator. Theoretical example: an extra 20 g at EUR 24.00/kg costs EUR 0.48 in filament, excluding electricity and labour. This does not predict removal time or success rate.

The file analyzer can read selected declared statistics in compatible G-code; an STL alone cannot provide this summary. Retain the project, orientation, profile and summary before starting. No support-printing tests performed by LayerBench3D are claimed.

Sources consulted

Further reading